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Home - Sigma Mixer - Hydraulic Tilting Sigma Mixer
Hydraulic Tilting Sigma Mixer
Hydraulic Tilting Sigma Mixer
Hydraulic Tilting Sigma Mixer
Hydraulic Tilting Sigma Mixer

Hydraulic Tilting Sigma Mixer

High-viscosity material efficient discharge solution.
Produt Details

High-viscosity material efficient discharge solution.

 

Hydraulic tilting sigma mixer is a heavy-duty mixing equipment specifically designed for high-viscosity, high-filler and high-solids materials.

 

Hydraulic tilting sigma mixer uses two ∑-shaped blades as its core. Through the counter-rotating of blades, it strongly shears, compresses, folds and mixes the materials.
After kneading, the cylinder is tiled as a whole by the hydraulic system, allowing the material to be discharged quickly and thoroughly. This is particularly suitable for high-viscosity systems that are difficult to discharge through bottom valves or screws.

Hydraulic Tilting Sigma Mixer Parameters

Capacity 5-10000L
Working capacity 60-70%
Cylinder tilting method Hydraulic tilting
Temperature control method Jacket / electronic
Material Stainless steel / carbon steel

** Specific parameters can be customized based on materials and processes.

 

Features of Hydraulic Tilting Sigma Mixer

  • Working capacity of up to 10000 liters and custom models available
  • Choice of stationary or tilting units for loading and unloading to suit your production needs; bottom valve discharge units also available.
  • Mono-screw extruder models available.
  • Jacketed trough design for heating or cooling.
  • Independent blade arm drive with differential rotating speeds and adjustable ratio.
  • Two "∑"-shaped blades fitted horizontally in each trough of the bowl
  • Vacuum or pressure designs as per requirements
  • The complete mixer is mounted on steel fabricated stand of suitable strength to withstand the vibration and give noise free performance
  • Explosion-proof constructions available on demand
  • Vacuum generation system can be offered on demand
  • Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials
  • Stainless Steel polish to matt & mirror finish as per customer’s requirements
  • Mild Steel finish with one coat of red oxide and two coats of epoxy paint
  • Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered
  • Mineral wool insulation with cladding on jacket
  • Tangential designed ‘Z’ blades offered for uniform mixing
  • PTFE made shaft sealing provided for food grade compatibility
  • Minimum gap between trough inner shell & blades remove possibility of sticking product


Main Advantages of Hydraulic Tilting Sigma Mixer

1.Easier discharge

Compared to manual scraping or bottom discharge, hydraulic tilting sigma mixer discharges faster and cleaner, making it particularly suitable for materials with extremely high viscosity or containing fibers.

2.Wider applicability

It is not sensitive to material form and can discharge smoothly from various materials.

3.Mature equipment structure and simple maintenance

Hydraulic system is mature and reliable, with low daily maintenance costs, making it suitable for long-term industrial operation.

sigma mixer

Application of Hydraulic Tilting Sigma Mixer

Sigma mixer has a wide range of applications, serving multiple industries. Whether in the chemical, dye, coating, polymer, polyester putty, plastics, pharmaceutical, or food industries, Sigma mixers can meet the mixing and kneading needs of various high-viscosity or viscous materials. Below are some of the most common applications:

Food Industry: Suitable for the processing and fine mixing of various food raw materials, such as finely milled wheat flour, white sauce, chocolate, bubble gum, chewing gum, biscuit dough, baking dough, sugar paste, and the processing of compound asafoetida and asafoetida, etc.

Paint and solvent industry: Suitable for mixing and kneading a variety of high-viscosity materials, such as polyester putty, glass putty, adhesives, sealants, glass fiber resin paste, polyester composites, primers, brake pad materials, and various resins and adhesives.

Rubber Industry: Suitable for mixing and kneading various rubber materials, such as mixing rubber solutions with silicone rubber, processing hard pastes, silicone rubber, viscous rubber solutions, sealants, and butyl rubber.

Fast-moving consumer goods industry: Applicable to the mixed processing of various daily chemical products, such as liquid soap, liquid detergent, soap granules, soap and detergent mixtures, as well as the processing of materials related to ceramic products.

Other applications: Suitable for mixing and processing a variety of materials, such as printing inks, iron compound dispersions, ceramic powders, crayon and pencil lead materials, gaskets and fillers, grinding wheel formulations, hot melt adhesives, pigments and ink products, marzipan, sealants, metal powders, molding materials, erasers, pharmaceutical preparations, plastics, putty, refractory materials, magnetic tape coating materials, ceramic materials, carbon black, carbon paste, PVC coatings, rubber composites, glass fibers, greases, lead-acid battery materials, zirconium crucibles, dough ingredients, and solid propellants, etc.

 

Need help? Check our FAQs

01 Are you a manufacturing or a distributor?

 JCT is a manufacturer, we have our own factory that produces the equipment. Customers are welcome to visit our factory.

02 How do I choose the right sigma mixer model?

Model selection depends primarily on various production conditions. JCT offer services including operating condition assessment + selection advice + sample testing.

03 Can I test the sample before deciding to purchase?

Yes. We provide:

  • Laboratory 5L sigma mixer sample test
  • Sample testing completed at our factory
  • Equipment delivered after customer confirmation of results

04 What models are available? How long does delivery take?

Our sigma mixers range in capacity from 5L to 3000L, with multiple discharge options. Some machines are in stock and can be shipped within 7 days. Expedited production is available upon request.

05 Can you do ODM / OEM / non-standard customization?

Yes! We not only manufacture sigma mixers, but also provide turnkey projects from single machine to complete production lines.

05 hich industries are best suited to use sigma mixer?

  • Adhesive and sealant industry
  • Composite materials (BMC, magnetic materials)
  • Fine chemicals
  • Food and medical materials
  • New energy and electronic materials
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